How to replace Brake disc on bmw 325?

Brake Disc (Rotor)

Inspection

Visually inspect the brake rotor machined surface. Replace the brake rotor if:

The surface is pitted

The surface is cracked

The surface is uneven or grooved

There is an excessive ridge on the outer circumference

The brake rotors should be measured for warpage and thickness variation. If a brake pulsation is felt through the brake pedal during braking, there is likely a thickness variation in on or more of the brake rotors. If a brake pulsation is felt through the brake pedal and the steering wheel during braking, there is likely a thickness variation in on or more of the front brake rotors and possibly the rear brake rotors.

If a brake pulsation is felt through the steering wheel but not through the brake pedal during braking, one or both of the front brake rotors is likely to be warped.

Whenever the brake calipers or pads are removed, inspect the rotors for defects. The brake rotor is an extremely important component of the brake system. Cracks, large scratches or warpage can adversely affect the braking system, at times to the point of becoming very dangerous.

Light scoring is acceptable. Heavy scoring or warping will necessitate refinishing or replacement of the disc. The brake disc must be replaced if cracks or burned marks are evident.

If the rotor needs to be replaced with a new part, the protective coating on the braking surface of the rotor must be removed with an appropriate solvent before installing the rotor to the vehicle.

Check the run-out of the hub (disc removed). It should not be more than 0.002 inch (0.05mm). If so, the hub should be replaced.

All brake discs have markings for MINIMUM allowable thickness cast on an unmachined surface or an alternate surface. Always use this specification as theminimum allowable thickness or refinishing limit. Refer to a local auto parts store or machine shop, if necessary, where rotors are resurfaced.

If the rotor needs to be replaced with a new part, the protective coating on the braking surface of the rotor must be removed with an appropriate solvent before installing the rotor to the vehicle.

To properly check a brake rotor, the disc runout, thickness and parallelism should be measured. To perform these measurements proceed as follows:

1. Raise and safely support the vehicle.
2. Remove the tire/wheel assembly for the brake rotor to be inspected.
3. Reinstall the lug bolts with washers and torque to 80 ft. lbs. (108 Nm).
4. Remove the brake pads as outlined in this section.
5. Inspect the brake surface for cracks and damage, then thoroughly clean the brake surface.
6. To measure runout:
   1. Attach a dial indicator to a solid portion of the suspension.
   2. Set and zero the dial indicator plunger 0.40 inches (10mm) inside the outer circumference of the brake rotor.
   3. Rotate the brake rotor and note the amount of runout by reading the dial indicator. If the runout exceeds 0.004 inches (0.10mm), measure the minimum thickness. If rotor thickness is within specification, use an approved on-car brake lathe and machine the brake rotor.

   
   
7. To measure the brake rotor thickness and parallelism proceed as follows:
   1. Use a micrometer and measure the brake rotor thickness 0.40 inches (10mm) inside the outer circumference of the brake rotor every 45° ( ¹/ ₈ of a rotation).
   2. Compare the smallest value measured to the minimum thickness specifications stamped on the brake rotor. If the rotor is below the minimum thickness, the rotor must be replaced. If within specification, measure the parallelism.
   3. To measure parallelism, subtract the smallest value measured from the largest value measured. If the parallelism is greater than 0.0008 inches (0.02mm), if within the minimum thickness specification use an approved brake lathe and machine the brake rotor.

   
   

WARNING

Machining of the M3 brake rotors is not permissible.

NOTE

If after machining the brake rotor is below minimum thickness, it must be replaced.

Fig. Using a micrometer to measure the thickness of the brake rotor. Discard the rotor if it is not within the specification stamped on the rotor

Fig. Use a dial indicator to measure the brake rotor runout

Fig. Use a micrometer to determine the rotor parallelism and to measure rotor thickness. If the rotor thickness is below the minimum thickness, it must be replaced

Removal & Installation

NOTE

The brake rotors on M3 models are directional rotors and different from side to side. To differentiate from side-to-side, the left side brake rotor part number ends in an odd number, the right side rotor part number ends in an even number.

WARNING

The balancing clips in the venting of the rotor must not be moved or removed. This will cause an imbalance of the rotor.

1. Block the rear wheels and apply the parking brake.
2. Loosen the front wheel bolts ¹ / ₈ of a turn.
3. Raise and support the vehicle. Remove the front wheels.

NOTE

Do not loosen or disconnect the brake caliper fluid hose. Once removed, support the caliper assembly with mechanic's wire to avoid damaging the line.

1. Remove the brake caliper as outlined in this section.
2. Remove the brake caliper bracket as outlined in this section.
3. Remove the special, shouldered recessed hex fastener using a 6mm hex socket. If the fastener is corroded in place, spray it with a penetrating lubricant and use a hand impact driver to loosen.
4. Remove the brake rotor. If the brake rotor is seized in place;
   1. Loosen the brake rotor retaining bolt about 3 turns.
   2. Spray a penetrating lubricant around the rotor-to-hub seam.
   3. Install two wheel bolts approximately 10 turns and using a suitable hammer, rap sharply on the flat surface of the flat wheel-to-brake rotor-to-hub surface. DO NOT contact the machined area of the brake pad-to-rotor surface. The shock from the impact should eventually loosen the brake rotor from the hub.

   
   

Fig. Use a 6mm hex socket to remove the special rotor retaining fastener. If the fastener is seized, spray it with a penetrating lubricant and . . .

Fig. . . . use a hand impact driver to loosen it

Fig. If the brake rotor is seized onto the front hub, loosen the brake rotor retaining bolt about 3 turns, then . . .

Fig. . . . spray a penetrating lubricant around the rotor-to-hub seam and . . .

Fig. . . . using a suitable hammer, rap sharply on the flat surface of the brake rotor. The shock from the impact should eventually loosen the rotor

Fig. Clean the hub, then before installing the brake rotor, apply a light coat of an anti-seizing compound

To install:

1. Check the rotor and replace as necessary.
2. If a new rotor is to be installed, make sure the rotor is free of any protective coatings. Remove the protective coating as recommended by the manufacturer.
3. Clean the hub and brake rotor surfaces, then before installing the brake rotor, apply a very light coat of an anti-seizing compound.
4. Install the brake rotor retaining fastener and tighten to 12 ft. lbs. (16 Nm).

WARNING

The shouldered brake rotor fastener must be reinstalled. If damaged or missing, replace. Failure to install the fastener could result in the lug bolts being sheared off during hard braking.

1. The balance of the installation is in reverse order of removal noting the following steps.
2. Install the wheels and hand tighten the lug bolts. Lower the vehicle carefully until the tires begin to contact the surface and torque the lug bolts to specification in a crisscross pattern to 66-81 ft. lbs. (90-110 Nm).

WARNING

Failure to properly torque the wheels to the correct torque using the proper sequence could cause a brake pulsation and rotor warpage.

1. Press the brake pedal down slowly about 2 inches (50mm), then slowly release. Continue to press and release the brake pedal in slow even 2 inch (50mm) strokes until the pedal is firm.
2. Burnish the rotors by making 5 full stops from 30 mph (50 km/h), then allow the brakes to cool. Make 5 additional stops from 30 mph (50 km/h) and allow the brakes to cool again. This will burnish the rotors and allow full braking efficiency.

1. Raise and safely support the vehicle. Remove the front tire and wheel assembly.
2. Disconnect the rubber grommet from the bracket, if equipped.
3. Disconnect the plug for the brake pad indicator, if necessary.
4. Disconnect and support the caliper, using a piece of wire.
5. Remove the mounting bolts and remove the brake rotor with the proper tool.
   
   NOTE

   The inboard vented discs are balanced. Never remove or reposition the balance clamps.
   
   

To install:

1. Install the rotor onto the steering knuckle, then install the mounting bolts until tight.
2. Install the brake caliper.
3. Install the front tire and wheel assembly, then lower the vehicle to the ground.

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For more car related problem troubleshooting:---

This are the sections, you can go through and click the link to read its troubleshooting.

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http://schematicsdiagram.blogspot.com/2011/06/car-will-not-start.html

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http://schematicsdiagram.blogspot.com/2011/06/how-to-test-starter-solenoid.html

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How to test cars starter?

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http://technoanswers.blogspot.com/2011/05/car-will-turn-over-but-will-not-start.html

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http://schematicsdiagram.blogspot.com/2011/06/brake-indicator-light-stays-on-dash-of.html

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http://schematicsdiagram.blogspot.com/2011/06/how-to-replace-interior-lights-on-car.html

Car lights not working, even after replacing the bulb/lamp?

Click this link below:--

http://schematicsdiagram.blogspot.com/2011/06/car-lights-not-working-even-after.html

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How to replace head lights on car?

http://schematicsdiagram.blogspot.com/2011/06/how-to-replace-head-lights-on-car.html

--------------------

How to replace Parking, turn, and Brake Lights on car?

http://schematicsdiagram.blogspot.com/2011/06/how-to-replace-parking-turn-and-brake.html
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http://schematicsdiagram.blogspot.com/2011/06/how-to-remove-door-panel-on-car.html

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http://schematicsdiagram.blogspot.com/2011/06/how-to-replace-power-window-motor-in.html

How to test relays on car?

http://schematicsdiagram.blogspot.com/2011/06/how-to-test-relays-on-car.html

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How to troubleshoot Engine Misfires?

http://schematicsdiagram.blogspot.com/2011/06/how-to-troubleshoot-engine-misfires.html

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The spark plug firing order for car?

http://schematicsdiagram.blogspot.com/2011/06/spark-plug-firing-order-for-car.html

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http://schematicsdiagram.blogspot.com/2011/06/where-is-thermostat-located-in-car.html

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http://schematicsdiagram.blogspot.com/2011/06/how-to-recharge-ac-on-autotruckcar.html

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http://schematicsdiagram.blogspot.com/2011/06/speedometer-not-working.html

To Order car parts online:--To get heavy discount on car parts .Click this link below:----

http://technoanswers.blogspot.com/2011/05/from-where-to-order-car-parts-online.html

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How to Replace a Door Weather Stripping

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How to Replace a Head Gasket

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How to Replace a Front Bumper Cover

http://technoanswers.blogspot.com/2011/07/how-to-replace-front-bumper-cover.html

How to Replace a Manual Transmission

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-manual-transmission.html

How to Replace a Headlight Bulb

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How to Replace a Headlight Switch

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How to Replace an AWD Transfer Case

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How to Replace a Radiator

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How to Rotate Tires.

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How to Replace Wheel Lug Nuts

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How to Replace a Tire Valve Stem

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How to Change a Flat Tire

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How to Replace a Heater Control Valve

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How to Replace an Ignition Control Unit

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How to Replace a Brake Hose

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How to Replace a Transfer Case Rear Output Seal

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-transfer-case-rear.html

How to Replace a Seat Belt and Seatbelt Retractor

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How to Replace a Tail Light Bulb

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How to Change Automatic Transmission Fluid and Filter

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How to Replace Vacuum Hoses

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How to Replace a Valve Cover Gasket

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How to Replace a Water Pump

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How to Replace a Windshield Wiper Switch

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How to Replace a Window Regulator

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http://schematicsdiagram.blogspot.com/2011/07/how-to-balance-tire-and-wheel.html

How to Replace a Window Motor

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How to Adjust a Hood Release Latch?

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How to Replace a Rear Pinion Seal.

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-rear-pinion-seal.html

How to Replace Battery Cables

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How to Replace a Proportioning Valve

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How to Replace an Upper Radiator Hose

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-upper-radiator-hose.html

How to Replace a Lower Radiator Hose

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-lower-radiator-hose.html

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How to Check for Loose Steering System

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http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-fender-liner-or-splash.html

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http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-rear-differential.html

How to Repair a Hood Hinge

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http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-door-shell.html

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http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-transfer-case-front.html

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How to Replace a Lift Gate Strut

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How to Replace a U-Joint

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How to Replace an A/C Line or Hose

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How to Replace a Heater and A/C Blower Motor

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How to Replace an ABS Control Unit

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How to Replace Shock Absorbers

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How to Replace a Strut Assembly

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How to Replace a Driveshaft

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How to Replace a Hood

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How to Replace a Power Steering Pump

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How to Perform a Basic Engine Tune Up-Oil Change

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http://schematicsdiagram.blogspot.com/2011/08/how-to-perform-basic-engine-tune-up_01.html

How to Replace a Distributor Cap and Rotor ?

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-distributor-cap-and.html

How to Repair a Valance

http://schematicsdiagram.blogspot.com/2011/08/how-to-repair-valance.html

How to Replace a Turn Signal Switch

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-turn-signal-switch.html

How to Replace a Plastic Bumper Cover

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-plastic-bumper-cover.html

How to Replace a Parking Brake Cable

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-parking-brake-cable.html

How to Replace Windshield Wiper Blade Refills

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-windshield-wiper-blade.html

How to Replace a Corner Light

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-corner-light.html

How to Replace a Bumper Bracket or Side Support

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-bumper-bracket-or-side.html

How to Replace a Washer Pump.

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-washer-pump.html

How to Replace a Grille

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-grille.html

How to Replace a Locking Hub

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-locking-hub.html

How to Replace a Fender

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fender.html

How to Replace a Power Steering Hose

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-power-steering-hose.html

How to Replace a Tailgate

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-tailgate.html

How to Replace a Soft Top

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-soft-top.html

How to Replace a Carburetor

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-carburetor.html

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How to Replace a Bumper Trim

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-bumper-trim.html

How to Replace Trunk Strut

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-trunk-strut.html

How to Replace a Front End Cover

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-front-end-cover.html

How to Replace a Front Pipe

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-front-pipe.html

How to Replace an Antenna Mast

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-antenna-mast.html

How to Replace a Side Marker Light Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-side-marker-light.html

How to Install a Carpet on car?

http://schematicsdiagram.blogspot.com/2011/08/how-to-install-carpet-on-car.html

How to Replace a Spoiler

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-spoiler.html

How to Replace a Mirror Glass on car?

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-mirror-glass-on-car.html

How to Replace a Step Bumper?

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-step-bumper.html

How to Replace a Door Lock

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-door-lock.html

How to Replace a Throttle Body

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-throttle-body.html

How to Replace a Throttle Position Sensor

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-throttle-position-sensor.html

How to Replace a Grille Insert

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-grille-insert.html

How to Replace a Fan Shroud Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fan-shroud-assembly.html

How to Replace an Engine Splash Shield

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-engine-splash-shield.html

How to Replace a Turn Signal Light Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-turn-signal-light.html

How to Replace a Headlight Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-headlight-assembly.html

How to Replace a Park Light Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-park-light-assembly.html

How to Replace an Expansion Tank

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-expansion-tank.html

How to Replace an Exhaust System

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-exhaust-system.html

How to Replace a Fender Trim

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fender-trim.html

How to Replace a Headlight Door

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-headlight-door.html

How to Replace a Fan Shroud

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fan-shroud.html

How to Replace a Harmonic Balancer

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-harmonic-balancer.html

How to Replace a Header Panel

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-header-panel.html

How to Replace a Fuel Tank

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fuel-tank.html

How to Replace a Fuel Tank Cap

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fuel-tank-cap.html

How to Replace a Distributor

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-distributor.html

How to Replace an EGR Valve

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-egr-valve.html

How to Replace an Oxygen Sensor

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-oxygen-sensor.html

How to Replace an Ignition Wire Set

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-ignition-wire-set.html

How to Replace a Tail Light

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-tail-light.html

How to Replace a Door Handle

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-door-handle_18.html

How to Replace a Hood Strut

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-hood-strut.html

How to Replace Tail Light Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-tail-light-assembly.html

How to Replace a Front Bumper

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-front-bumper.html

How to Replace a Fuel Pump Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fuel-pump-assembly.html

How to Replace an Axle Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-axle-assembly.html

How to Replace a Tailgate Handle

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-tailgate-handle.html

How to Replace a Wheel Hub Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-wheel-hub-assembly.html

How to Replace a Control Arm

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-control-arm.html

How to Replace a Window Regulator with Motor

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-window-regulator-with.html

How to Replace a Headlight

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-headlight.html

How to Check the Brake Fluid Level

http://schematicsdiagram.blogspot.com/2011/08/how-to-check-brake-fluid-level.html

How to Replace a Parking Brake Switch

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-parking-brake-switch.html

How to Replace a Blower Motor Resistor

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-blower-motor-resistor.html

How to replace frost plug on car?

http://howtobyme.blogspot.com/2011/08/how-to-replace-frost-plug-on-car.html

Horn stopped working?

http://howtobyme.blogspot.com/2011/08/horn-stopped-working.html

How to clean egr valve on Isuzu Amigo?

http://howtobyme.blogspot.com/2011/08/how-to-clean-egr-valve-on-isuzu-amigo.html

Cruise control stopped working?

http://howtobyme.blogspot.com/2011/08/cruise-control-stopped-working.html

Car is stuck in park and the shift will not move?

http://howtobyme.blogspot.com/2011/08/car-is-stuck-in-park-and-shift-will-not.html

How to change the outer door weather strip?

http://howtobyme.blogspot.com/2011/08/how-to-change-outer-door-weather-strip.html

Car slows down when it gets hotter?

http://howtobyme.blogspot.com/2011/08/car-slows-down-when-it-gets-hotter.html

Warning lights on and speedometer died?

http://howtobyme.blogspot.com/2011/08/warning-lights-on-and-speedometer-died.html

Car won't rev past 1900 rpms?

http://howtobyme.blogspot.com/2011/08/car-wont-rev-past-1900-rpms.html